Ningbo Changzhen Copper Industry Co., Ltd. plans to apply for the 2017 annual Zhejiang Province
Public announcement of the Science and Technology Award project
In accordance with the spirit of the "Notice on the Recommendation of the 2017 Zhejiang Provincial Science and Technology Awards" issued by the Zhejiang Provincial Department of Science and Technology, our company intends to apply for the 2017 Zhejiang Provincial Science and Technology Progress Award for the research and application project on the key technologies for green and quality-preserved recycling of scrap copper resources. We hereby publicize the relevant information, including the completing units and personnel (see the attachment for details), from April 1, 2017, to April 10, 2017.
If there are any objections to this project application, please contact our administrative department by phone or in writing. When reporting the situation, please provide your real name or sign your name, and include specific facts. Objections without a real name or signature, or without specific factual materials, will not be accepted.
Department in Charge: Administration Department
Contact Person: Shi Lixia
Contact Number: 13867826046 Email: shilixia007@126.com
April 1, 2017
Announcement of Zhejiang Provincial Science and Technology Progress Award Project
1. Project Name: Research and Application of Key Technologies for Green and Quality-preserved Recycling Manufacturing of Scrap Copper Resources
2. Project Overview
This project belongs to the field of recycled metal resource circulation and utilization. It was approved and initiated by the Ningbo Science and Technology Bureau in September 2013, with project number 2013B10005. The project is undertaken by Ningbo Changzhen Copper Industry Co., Ltd., with collaboration from Suzhou Nonferrous Metals Research Institute Co., Ltd., and the research period is from January 2013 to December 2014. Using scrap copper as raw material, the project systematically studied technologies such as refined preprocessing of scrap copper, special refining agents, and smelting processes. Advanced technologies like iron removal refining agents and their refining process, tandem parallel smelting furnaces, automated mechanical ramming and stirring were developed. A production line for recycling copper resources was established, forming a large-scale production capacity for recycled copper products. After testing by Zhejiang Metallurgical Product Quality Inspection Station Co., Ltd. and Ningbo Product Quality Supervision and Inspection Institute, the technical indicators met relevant standard requirements. Users reported satisfactory performance, demonstrating significant economic and social benefits. The project has obtained 22 patent results, including 7 invention patents, and participated in formulating 4 national and industry standards.
3. Third-Party Evaluations
On September 18, 2015, the Ningbo Science and Technology Bureau organized an expert group to conduct a meeting acceptance of the "Research and Application of Key Technologies for Green and Quality-preserved Recycling Manufacturing of Scrap Copper Resources" project (Project Number: 2013B10005) undertaken by Ningbo Changzhen Copper Co., Ltd. The expert group listened to the project implementation summary report, reviewed relevant materials, and after inquiry and discussion, formed the following acceptance opinion:
(1) The submitted acceptance materials are complete, standardized, and meet the acceptance requirements.
(2) The project uses scrap copper as raw material, systematically studies technologies such as fine pretreatment of scrap copper, special refining agents, and smelting and casting processes, develops advanced technologies including iron removal refining agents and processes, twin parallel smelting furnaces, and automated mechanical stirring equipment, establishes a production line for the resource utilization of recycled copper, and forms a large-scale production capacity for recycled copper products. The project has innovations in process and equipment.
(3) The products have been tested by the Zhejiang Metallurgical Product Quality Inspection Station Co., Ltd. and the Ningbo Product Quality Supervision and Inspection Institute, and the technical indicators meet the requirements stipulated in the project contract. User feedback has been positive, indicating significant economic and social benefits.
(4) During the project implementation period, the project team participated in drafting 2 national standards; obtained 18 authorized patents, including 6 invention patents; and published 3 academic papers.
(5) The total project budget is RMB 10,048,300, of which RMB 8,848,300 is self-raised funds. The fund usage is basically reasonable. During the project implementation period, new sales revenue of RMB 420,314,800 was achieved, meeting the requirements stipulated in the project contract.
The acceptance group unanimously believes that the project has completed the task requirements stipulated in the project contract and agrees to pass the acceptance.
(Testing Report 1: ZYD2015290; Testing Report 2: FXW20151427; Testing Report 3: FXW20151428; Testing Report 4: SHAEC1415283208; Testing Report 5: ECL03H000956001E.) The testing results meet the requirements of relevant technical standards.
Novelty Search Conclusion: After analysis and comparison, the key technologies for green and quality-preserved recycling manufacturing of scrap copper resources developed by the entrusted project (1) have developed covering agents, iron removal refining agents, and tin removal refining agents for scrap copper smelting and casting; (2) have adopted different external force interference technologies on smelting furnaces and heat-preserving casting furnaces to ensure a uniform proportion and size distribution of columnar and equiaxed crystals in the billet structure; (3) have developed an automated production line for copper rod turning and polishing, replacing the traditional peeling, stretching, and straightening processes with turning and polishing production methods to achieve one-time deep processing of copper rods at a lower cost. Apart from the patents applied for by the entrusted unit, the above characteristics have not been mentioned in other literature reviewed.
4.Direct economic benefits
(单位:万元)
Company Name | 2014 | 2015 | 2016 | ||||||
Sales | Tax | Profit | Sales | Tax | Profit | Sales | Tax | Profit | |
Ningbo Changzhen Copper Industry Co., Ltd. | 26093.47 | 38.12 | 1574.00 | 47258.65 | 39.63 | 2404.47 | 58860.33 | 46.59 | 2939.03 |
Total | 26093.47 | 38.12 | 1574.00 | 47258.65 | 39.63 | 2404.47 | 58860.33 | 46.59 | 2939.03 |
5. Promotion and Application Status, and Social Benefits
In the "13th Five-Year" Development Plan for the Renewable Non-ferrous Metals Industry (draft), technological innovation and main tasks have mentioned: giving priority to the development of fine sorting, pretreatment, and grade-preserving utilization technologies for non-ferrous metal scrap; focusing on the value-preserving utilization of scrap copper, and using scrap copper as raw material to produce high-value electronic materials, electrical materials, fine products, high-precision castings, green copper alloy products, etc. This project directly utilizes scrap copper to produce high-precision copper alloy processed materials that have strong market demand and good development potential, which aligns with national industrial policies and promotes the development of the recycled copper industry, with promising market prospects.
This project converts scrap copper directly into high-precision, environmentally friendly, and free-cutting brass materials, efficiently and qualitatively utilizing limited renewable resources. It not only solves the problems of insufficient resource supply and the comprehensive utilization of "urban mines", but also provides the society with the required high-precision, environmentally friendly copper alloy materials. Additionally, it addresses issues of high energy consumption and pollution, avoiding the oxidation loss of zinc and other valuable metals and the subsequent exacerbation of environmental pollution. It boasts significant economic and environmental benefits. The recycling and reuse of scrap copper have a positive energy-saving and emission-reduction effect on society, contributing to the energy-saving efforts of China's non-ferrous metals industry. This project directly utilizes scrap copper to produce high-quality, high-value-added, and easily processable high-precision copper materials for downstream industries such as automotive parts, fire-fighting equipment, valve core, communication equipment, refrigeration components, electrical appliances, electronics, plumbing, hardware accessories, etc., providing high-quality copper alloy basic materials. Amidst the current overall economic downturn in the non-ferrous metals processing industry, this project promotes "machine substitution" in downstream enterprises, provides raw material support for their transformation and upgrading, and achieves a win-win situation for both enterprises and customers.
6. Overview of Key Contributors
Ranking | Name | Administrative position | technical title | Current profession | Work unit | Contribution to this project |
1 | Wang Shuo | Chief Engineer
| Senior High | Metalworking under pressure | Ningbo Changzhen Copper Industry Co., Ltd. | Overall project manager, responsible for the overall conception of the topic and determination of research directions |
2 | Fu Zhixiang | Manager of Equipment Engineering Department | Intermediate | Mechanical Design, Manufacturing, and Automation | Ningbo Changzhen Copper Industry Co., Ltd. | Participate in the project, conducting research on processes and equipment
|
3 | Li Huaqing | Director | Associate Senior | Metallurgy | Suzhou Nonferrous Metals Research Institute Co., Ltd. | Participate in the project, conducting research on process technology |
4 | Song Changhong | General Manager | Intermediate | Engineering management | Ningbo Changzhen Copper Industry Co., Ltd. | Participate in the project, conducting research on processes and equipment |
5 | Xiang Chaojian | Project Team Manager | Engineer | Metallurgy | Suzhou Nonferrous Metals Research Institute Co., Ltd. | Participate in the project, conducting research on process technology |
6 | Zhu Shuashuang | Director of Engineering Technology Center Office | Primary | Metallurgical engineering
| Ningbo Changzhen Copper Industry Co., Ltd. | Participate in the project, conducting research on processes and equipment |
7 | Shi Lixia | Administrative Manager | Primary | Project management | Ningbo Changzhen Copper Industry Co., Ltd. | Participate in the project, promoting the application of project outcomes |
8 | Huang Teng | Project Team Manager | Primary | Materials science and engineering | Ningbo Changzhen Copper Industry Co., Ltd. | Participate in the project, conducting research on process technology |
9 | Yang Dongchao | Project Team Manager | Intermediate | Materials science | Ningbo Changzhen Copper Industry Co., Ltd. | Participate in the project, conducting research on process technology |
7. Explanation of the Cooperation Relationship Among the Contributors
Ningbo Changzhen Copper Co., Ltd. and Suzhou Non-ferrous Metals Research Institute Co., Ltd. collaborated through an industry-academia-research joint development approach. Based on the principles of joint research, joint development, and shared results, they closely cooperated with clear divisions of labor, forming a research team to tackle the key project. They completed the project "Research and Application of Key Technologies for Green and Quality-preserving Recycling of Scrap Copper Resources." The project cooperation lasted from January 2013 to December 2014.
8. Overview of the Main Completing Units
Ranking | Company Name | The situation regarding the supporting role of technological innovation and promotion and application of this project |
1 | Ningbo Changzhen Copper Industry Co., Ltd. | The unit proposing this project conducted research on the pre-treatment, alloying, and deep processing technology of scrap copper, establishing a large-scale direct materialization production line for high-precision, environmentally friendly, and easy-to-machine brass materials from scrap copper. In collaboration with Suzhou Nonferrous Metals Research Institute Co., Ltd., research was also carried out on the control of harmful elements such as Fe and Sn in recycled brass melts and the performance control technology of recycled brass products. |
2 | Suzhou Nonferrous Metals Research Institute Co., Ltd. | The cooperating unit of this project, together with Ningbo Changzhen Copper Co., Ltd., conducted research on the control of harmful elements such as Fe and Sn in recycled brass melts, as well as the control technology for the properties of recycled brass products. |
9. Opinion of the Recommending Unit
Agree to submit for approval.
Recommending Unit (Stamp): Yuyao Science and Technology Bureau
10. Catalog of Intellectual Property Certificates
Authorized Project Name | Intellectual property category | Country | Authorization Number | Inventor |
Copper wire automatic production line | patent | China | ZL 201210479552.6 | Fu Zhixiang, Song Changhong, Luo Gaosheng, Zhu Shashuang |
Copper wire winding and collecting automatic production line | patent | China | ZL 201210481036.7 | Fu Zhixiang, Song Changhong, Luo Gaosheng, Zhu Shashuang, Wang Shuo |
| Fixture for spectrometer to detect the composition of copper and copper alloy wires | patent | China | ZL 201210040250.9 | Chen Jingjie, Song Changhong |
Smelting device with automatic ramming and stirring device | patent | China | ZL 201310243900.4 | Fu Zhixiang, Song Changhong, Luo Gaosheng, Zhu Shuashuang |
Ramming and stirring paddle | patent | China | ZL 201310243899.5 | Fu Zhixiang, Song Changhong, Luo Gaosheng, Zhu Shashuang |
| Automatic ramming and stirring device | patent | China | ZL 201310243898.0 | Fu Zhixiang, Song Changhong, Luo Gaosheng, Zhu Shashuang |
Method of ramming and stirring copper melt | patent | China | ZL 201310243896.1 | Fu Zhixiang, Song Changhong, Zhu Shuashuang |
Flow guiding mechanism of copper wire production line | patent | China | ZL 201220625200.2 | Fu Zhixiang, Song Changhong, Luo Gaosheng, Zhu Shuang, Wang Shuo |
Collecting mechanism of copper wire production line | patent | China | ZL 201220625197.4 | Fu Zhixiang, Song Changhong, Luo Gaosheng, Zhu Shashuang, Wang Shuo |
Coiling mechanism of copper wire production line | patent | China | ZL 201220625185.1 | Fu Zhixiang, Song Changhong, Luo Gaosheng, Zhu Shashuang, Wang Shuo |
Winding mechanism of copper wire production line | patent | China | ZL 201220624242.4 | Fu Zhixiang, Song Changhong, Luo Gaosheng, Zhu Shuangshuang, Wang Shuo |
Material transferring mechanism of copper wire production line | patent | China | ZL 201220625181.3 | Fu Zhixiang, Song Changhong, Luo Gaosheng, Zhu Shashuang, Wang Shuo |
Fixture for metal material testing | patent | China | ZL 201320239911.0 | Song Changhong, Fu Zhixiang, Zhu Shuangshuang |
Smelting device with dual smelting furnaces | patent | China | ZL 201320352407.1 | Fu Zhixiang, Song Changhong |
Ramming and stirring paddle | patent | China | ZL 201320352405.2 | Fu Zhixiang, Song Changhong, Luo Gaosheng, Zhu Shashuang |
Copper ingot handling cart | patent | China | ZL 201420863682.4 | Fu Zhixiang, Song Changhong, Zhu Shuoshuang, Luo Gaosheng |
Automatic copper ingot stacking device | patent | China | ZL 201420863683.9 | Fu Zhixiang, Song Changhong, Zhu Shuoshuang, Luo Gaosheng |
| Copper ingot gripping robot arm | patent | China | ZL 201420863655.7 | Fu Zhixiang, Song Changhong, Zhu Shashuang, Luo Gaosheng |
| Automatic feeding mechanism | patent | China | ZL 201320577946.5 | Fu Zhixiang, Luo Gaosheng, Zhu Shuang, Song Changhong |
Copper rod loading platform | patent | China | ZL 201320577803.4 | Fu Zhixiang, Luo Gaosheng, Zhu Shashuang, Song Changhong |
Copper rod receiving device | patent | China | ZL 201320577947.X | Fu Zhixiang, Luo Gaosheng, Zhu Shuashuang, Song Changhong |
Copper rod automatic production line | patent | China | ZL 201320577559.1 | Fu Zhixiang, Luo Gaosheng, Zhu Shashuang, Song Changhong |
11 Catalog of Main Papers and Monographs
Author | Title of Thesis or Journal | Year Volume Page (X Year X Volume X Page) | SCI citation count | Citations, total count. |
Fu Zhixiang, Li Hailong | Research on the Platform Cover Composite Type Annealing Furnace / Science Communication | Page 51, 53-54 of Issue 10 in 2012 | 0 | 0 |
Fu Zhixiang, Wang Shuo | The design and development of the automatic traction feeding shearing mechanism / electromechanical product development and innovation | 2012, Volume 25, Issue 4, Pages 89-91 | 0 | 0 |
Xu Hongguang, Wang Shuo | Reverse extrusion hot working mold design and surface strengthening treatment application/mold manufacturing | 2012, Volume 12, Issue 11, Pages 82-84 | 0 | 0 |
12. Proof of Informed Consent
The above patent (paper) has been used for award nomination with the consent of all authors.
Ningbo Changzhen Copper Industry Co., Ltd.
2017.3.31